Smart manufacturing equipment industry such as instrumentation usher in new opportunities for development

On October 10, 010, the State Council promulgated the "Decision on Accelerating the Cultivation and Development of Strategic Emerging Industries," and clarified that it is necessary to increase the cultivation of seven strategic emerging industries, including high-end equipment manufacturing industries, and classify intelligent manufacturing equipment as high-end equipment. The key direction of the manufacturing industry. The issuance of the "Decision" has brought unprecedented opportunities for accelerating the development of China's intelligent manufacturing equipment industry and further stimulating industrial transformation and upgrading of the entire manufacturing industry.

Intelligent manufacturing equipment is generally the collective name for manufacturing equipment with the functions of sensing, analysis, reasoning, decision-making and control. It is the integration and integration of advanced manufacturing technology, information technology and intelligent technology on equipment products, reflecting the intelligentization of manufacturing industries. Digital and networking development requirements. The level of smart manufacturing equipment has become an important indicator of the level of industrialization in a country today.

In the past ten years, China's smart manufacturing equipment industry has developed rapidly. First, the initial formation of a certain economic scale, according to incomplete statistics, in 2009 the smart manufacturing equipment industry sales value has reached 300 billion yuan. Second, a number of key products have achieved results, high-speed precision machining centers, heavy-duty CNC boring and milling machines, 36,000 tons of ferrous metal vertical extrusion machines have been successfully developed and put into use, including high-end vertical and horizontal turning and milling compound machining centers using domestic bus-type high-end The numerical control system has broken the long-term monopoly of foreign countries in this field; a number of major engineering projects such as the million kilowatts of ultra-supercritical thermal power units, the annual output of 450,000 tons of synthetic ammonia, rail transportation, etc. have also adopted the domestic digital control system (DCS); Axial compressors, centrifugal compressors, and construction machinery have achieved remote monitoring and maintenance diagnostics in succession, achieving intelligence and networking. The third is the emergence of a number of key enterprises of intelligent manufacturing equipment, such as Shenyang Machine Tool, Dalian Machine Tool, Dalian Guangyang, China Silian, Zhejiang Zhongguan, Helishi, Shenyang Xinsong Robot, Sany Heavy Industry, Zoomlion, and Watts. Axis Group, Shengu Group and Shaanxi Drum Power.

In the next ten years, China's intelligent manufacturing equipment industry should firmly grasp the period of strategic opportunities for development, and follow the principle of “prioritizing innovation, breakthroughs in key technologies, integration of technologies, solid foundation, and multiple inputs” and face the transformation and upgrading of traditional industries. The needs of the emerging industry development, integration, integration of advanced manufacturing, information and intelligence technologies to achieve the automation, intelligence, leanness, and greenness of the manufacturing industry are the process of sensing, analysis, decision-making, control, and execution. Focus on the development:

First, precision and intelligent instrumentation and test equipment focus on the development of high-precision, high stability, intelligent pressure, flow, level, component meters and highly reliable actuators, smart grid advanced measuring instrumentation (AMI), material analysis precision Test equipment and mechanical performance testing equipment, new non-destructive testing and environmental, safety testing equipment, national defense special test equipment and other test equipment.

Second, the intelligent control system focuses on the development of a comprehensive decentralized control system (DCS). It has a field bus control system (FCS) that implements dynamic data exchange with fieldbus devices, and integrates functions such as logic control, motion control, and analog control. Program control system (PLC), advanced high-efficiency engine and its intelligent control system, new energy, new materials, energy saving and environmental protection and other emerging industries need special control systems.

Third, the key basic components, components and general components focus on the development of high-reliability force-sensitive, magnetic sensors and other sensors, new composite, optical fiber, MEMS, biosensors, instrumentation dedicated chip, chromatography, spectrometry, mass spectrometry detection devices; high parameters, High-precision and high-reliability bearings, hydraulic/pneumatic/seal components, gear transmissions, and large-scale, precision, complex, long-life molds; power electronics and variable-frequency speed controllers.

Fourth, high-end CNC machine tools and basic manufacturing equipment Accelerate the implementation of "high-end CNC machine tools and basic manufacturing equipment," a major science and technology projects, strengthen the application of specific research results and industrialization process. Focus on the development of high-speed, precision, composite CNC cutting machine tools; heavy CNC cutting machine tools; CNC special processing machine tools; large CNC forming stamping equipment; heavy forging equipment; clean and efficient casting equipment; new welding equipment; large clean heat treatment and surface treatment equipment; Non-metal forming equipment; new material preparation equipment; high-end numerical control system; numerical control machine tool functional parts; digital tool system and measuring instrument.

5. Smart special equipment focuses on the development of the robotics industry; intelligent large-scale construction machinery represented by intelligent self-unloading power shovels for mines, intelligent full-face roadheaders, and rapid integrated flexible construction equipment; digital, intelligent, high-speed multi-function printing machinery; Large advanced and efficient intelligent agricultural machinery.

6. Automated complete production line focuses on the system integration of large-scale ethylene and large-scale PTA automated production lines with a capacity of one million tons or above, key automation equipment for large-scale coal chemical industry, key equipments for large-scale LNG production, storage and energy storage, large-scale long-distance natural gas transmission systems, and high-efficiency cotton spinning , Short process dyeing and finishing automated production line; Large-scale coal mine automation comprehensive mining complete sets of equipment and large-scale open-pit mine automation equipment.