Revitalizing Fine Chemicals Must Break Through Innovation Nodes
At present, China's traditional fine chemical industries such as pesticides, dyes, coatings, and rubber processing are faced with a situation in which "the quantity is insufficient and the quality is insufficient". In addition to dyes, the production technology of traditional fine chemical products is still dominated by the introduction and imitation, and more than one-third of the production capacity is just as a production workshop for multinational companies. Industry experts said that after decades of development, China's fine chemical industry has come to a key node, and changing ideas and strengthening innovation will become an inevitable choice for industrial rejuvenation.
Technology is inferior to traditional industries
Zhang Fang, director of the Fine Chemicals Division of the Petroleum and Chemical Industry Planning Institute, said in an interview with reporters last week that China's pesticide production technology is based on generic imitation. There are only a few product creation products and the marketization process is very long. About 300 pesticides are currently produced. The varieties are basically imitation, limited by the patent period and can not produce new products in a timely manner; paint production technology mainly relies on the introduction, digestion, absorption, research and innovation capabilities are weak, application technology development is also a big gap; the technical level of the dye industry and independent research and development Although the gap between capacity and developed countries is small, there is still a clear gap between clean production and pollution control.
In addition, there are still two problems in China's traditional fine chemical industry.
First, the industrial layout needs to be optimized. The traditional fine chemical industry is mainly concentrated in East China. Among them, more than half of the original pesticide production capacity is concentrated in Jiangsu, Shandong, and Zhejiang, and Jiangsu alone accounts for more than 20% of the national pesticide production; more than 80% of dye production is concentrated in Zhejiang, Jiangsu, and Shanghai, and Zhejiang alone accounts for total domestic production. 2/3 of the paint production is dispersed, but the output in East China is the largest, accounting for nearly 40% of the total output.
The second is the enormous pressure to save energy and reduce emissions. The application ratio of low-toxicity, low-residue pesticides needs to be improved, and the safety of dyes used needs to be improved; the pollution in the coating production process is relatively small, but in the process of use, the proportion of environmentally friendly coatings such as waterborne, high solids, and powders is relatively small. low.
Innovate the industry and jump ahead with technology
Zhang Fang believes that in terms of sub-sectors of traditional fine chemicals, the core problem of the pesticide industry is the creation of pesticides. It is necessary to speed up the construction of national pesticide creation centers, accelerate the integration of the pesticide industry, and promote the technological innovation of enterprises; the core issue of the dye industry. It is environmental protection that requires the development and promotion of clean production processes and advanced and applicable pollution control technologies. The primary issue that needs to be solved in the coatings industry is to increase the competitiveness of domestic-funded enterprises and local brands.
He pointed out that the way to enhance the R&D strength of China's traditional fine chemical industry is to build a multi-level, three-dimensional research and development system. For the traditional traditional fine chemical technology, we should rely on the research and development system that combines large enterprises as the leader and the combination of production, study and research. For the high-input, high-risk, and long-period technology development of pesticides, we still need to invest mainly in the country. At the same time, it is necessary to increase the integration of international technical resources and focus on rapidly increasing the strength of technological development through mergers and acquisitions.
As far as technological development of the traditional fine chemical industry is concerned, new products and processes that are in line with the adjustment of product structure should be developed to provide technical support for product structure adjustment; the production technology of existing products should be optimized, product quality should be improved, and energy saving and emission reduction should be promoted. Safe production; develop and promote waste management and comprehensive utilization technologies. In addition, application testing methods should be perfected to strengthen application technology development.
Emerging areas are in high demand
Outside the traditional fine chemical industry, emerging fine chemicals are receiving more and more attention. The market demand in this area is closely related to the scale and level of macroeconomic development. The developed countries have always been the global leader in this industry. Han Qiuyan, a professor and senior engineer at the Institute of Petroleum and Chemical Industry Planning, told reporters that after China's reform and opening up, the emerging fine chemical market in China has, to a certain extent, no modern manufacturing and modern life without the development of this industry.
For example, the use of feed additives improves the production efficiency of the livestock industry, thereby providing the society with a large amount of meat and milk, enriching the residents' vegetable baskets, and promoting the improvement of living standards; the application of surfactants realizes the automation of cleaning and improves People’s living standards; the use of paper chemicals has enabled the recycling of waste paper and provided society with white, high-strength paper products; the use of water treatment agents can achieve water recycling and reduce waste emissions.
Han Qiuyan said that although the global economic crisis will affect fine chemicals in new areas, as China's consumption structure and economic growth model changes from quantitative to qualitative, emerging fine chemicals will have more room for development. The biggest feature of this type of product is that it needs to be continuously updated, and it is difficult to realize only relying on its own R&D strength. Therefore, it is possible to consider the way of R&D outsourcing or establishing a consortium to provide technical support for industrial development.
On the other hand, the global financial crisis has led to a significant reduction in market demand. Some chemical manufacturers in Europe and the United States have begun to withdraw from certain production processes or shut down factories. As a promising new chemical industry base with promising development, China can consider the acquisition of these production cut-off devices and increase the competitiveness of the industry through the formation of large industrial groups.
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